Factory planning for water bottling projects
Build the power system from connected loads
A bottling line cannot be connected safely from one headline power number. Treatment pumps, compressors, blowers, chillers, heaters, fillers, conveyors, packers, laboratories and building services create different starting currents, duty patterns and criticality. Electrical planning should convert the confirmed equipment list into a load schedule, distribution architecture, installation boundary and test plan that qualified local professionals can complete against applicable requirements.
01
Use equipment documents and operating scenarios instead of adding catalog nameplate values without context.
List process equipment, packaging machines, utility generation, HVAC, laboratory, warehouse, lighting, offices, fire and safety systems. Record voltage, phase, frequency, rated and starting current, motor method, duty, power factor, heat release and supplier connection point.
Show which loads run continuously, intermittently, during sanitation, during startup or only as standby. Define realistic production and cleaning scenarios so transformer and generator discussions use coincident demand rather than an unsupported total.
Identify loads needed to protect product, finish a controlled stop, preserve controls or restart after an outage. This classification informs backup power, uninterruptible supplies, selective isolation and the sequence for restoring production.
02
Every panel, cable and final connection needs an owner and an approved design basis.
| Distribution layer | Planning decision | Interface evidence | Responsible party to name |
|---|---|---|---|
| Incoming supply | Available capacity, voltage quality, metering and utility point | Utility data and site survey | Utility, buyer or local electrical party |
| Main distribution | Transformer, main board, protection, segregation and reserve | Single-line diagram and load schedule | Qualified local designer and installer |
| Machine distribution | Panel locations, feeders, isolation and cable routes | Equipment electrical drawings and connection list | Supplier, integrator and local installer |
| Control power | UPS, networks, backups and clean shutdown needs | Control narrative and recovery procedure | Controls supplier and plant technical team |
03
A correct calculation still fails if the installed route conflicts with water, heat, traffic or maintenance.
Coordinate trays, trenches, conduits, penetrations and drops with hygienic zones, washdown, drains, hot surfaces, compressed-air piping, forklifts and future access. Separate power, controls and sensitive instrumentation where the design requires it.
Qualified parties should determine fault levels, protective-device coordination, cable sizing, earthing, bonding, lightning and surge protection using actual local supply and installation conditions. Machine documentation supplies inputs but does not replace the local design.
Reserve dry, ventilated, accessible locations with required clearances, identification, isolation and safe maintenance routes. Document spare ways and physical reserve only when the associated expansion scenario is defined.
04
Acceptance evidence should connect installation checks to machine and line operation.
Verify drawings, labels, cable and termination records, protective settings, earthing results, enclosure condition, isolators, emergency circuits and unresolved work before controlled energization.
Check phase sequence, voltage, current, protection, interlocks, emergency stops, restart logic and representative operating loads. Observe startup of large motors and simultaneous utility demand under agreed conditions.
Deliver approved drawings, settings, panel schedules, backups, test reports, spare-parts data and isolation procedures. Require the load schedule and single-line diagram to be updated when equipment or operating modes change.
Buyer questions
It depends on treatment, bottle blowing, air compression, cooling, heating, packaging, building services and which loads operate together. Build the answer from a project load schedule.
The supplier can provide machine loads and interface drawings. Qualified local professionals should complete and approve the site distribution design under applicable requirements.
Not automatically. Classify safety, product, control and recovery needs, then define which loads require UPS, generator supply or controlled shutdown.
Send the equipment list, load data, utility supply information, measured site layout, operating scenarios, backup objectives, environmental conditions and local electrical requirements.
Move this project question forward
A correct calculation still fails if the installed route conflicts with water, heat, traffic or maintenance.
Not sure which data matters? Send what you have and state the decision you need to make.
Send target capacity and SKUs, source-water report, site utility schedule, building layout and required project milestones.
The project desk can identify missing inputs and a practical next step. Final engineering, configuration, compliance and commercial terms remain project-specific.
Allot Tech (Suzhou) Co., Ltd. · sales@allottech.com · Project telephone: +86 186 6213 1120 / +1 818 262 0958